In the food and processing industries, discharging high-viscosity products such as paste, ketchup, and other thick materials from drums and large containers has always been a significant challenge. Nano Machine, with its advanced product called the Barrel Discharge System, has taken a significant step toward improving this process. This device, equipped with an automation system and precise load cells, allows for the controlled discharge of the desired amount of material. All settings related to speed and timing are accessible to the operator via a display, significantly enhancing the accuracy and flexibility of the discharge process.
The Barrel Discharge System by Nano Machine, with its engineered design and advanced technologies, performs the discharge of high-viscosity products with exceptional precision and control. This device is specifically designed for discharging thick materials like paste and ketchup from aseptic drums and similar containers.
One of the standout features of this device is the use of precise load cells that measure the discharged material in real-time. This data is made accessible to the operator through a display, allowing for accurate adjustment of the material discharge volume. Additionally, the automation system of the device controls the speed and timing of the discharge, significantly enhancing the accuracy and efficiency of the process.
Another prominent feature is the vertical door opening and closing system, which not only simplifies the loading and unloading of carts but also optimizes the space around the device. This is particularly useful in environments with limited space.
Once the carts are placed inside the machine, the compact vertical door automatically closes. This door is designed to occupy minimal space while ensuring easy access to the machine. Once the door is closed, smart steam valves are activated, and steam enters the blancher. This process ensures the uniform and high-quality cooking of the material.
Additionally, the output vibrator of the device separates small sliced mushrooms and guides the outgoing product, ensuring smooth flow and processing.
Accurate and Controlled Discharge: The use of precise load cells and an automation system ensures the discharge of materials with complete accuracy.
Compatibility with High-Viscosity Products: Capable of discharging thick materials like paste and ketchup from aseptic drums and similar containers.
Easy Settings via Display: All settings related to discharge speed and time are accessible to the operator through the display.
Increased Efficiency: Fast and efficient performance reduces discharge time and boosts productivity.
Waste Reduction: Accurate and controlled discharge minimizes material waste.
Ease of Use and Maintenance: User-friendly design makes the operation and maintenance of the device easy and hassle-free.
مشخصات فنی واحد / Unit Technical characteristics
ظرفیت تولید 200 kg/min Production capacity
توان مصرفی 3/5 kw Motor power
طول 130 cm Length
عرض 120 cm width
ارتفاع 380 cm height
وزن دستگاه 900 kg weight
The operation of this device follows these steps:
Placing the Drum in the Machine: Drums containing thick materials are placed in the machine.
Adjusting Parameters: The operator sets the discharge amount, speed, and time using the display.
Starting the Discharge Process: The automation system and precise load cells begin the discharge process.
Completion and Discharge of Materials: Once the process is finished, the discharged materials are ready for the next stages.
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This device has applications in various industries, including:
Food Industry: For discharging thick materials such as tomato paste, sauces, and other food products from aseptic drums.
Processing Industry: For processing materials and producing high-quality products.
Chemical Industry: For discharging high-viscosity chemicals.
Pharmaceutical Industry: For discharging raw pharmaceutical materials from large containers.
Using the Nano Machine Barrel Discharge System brings significant positive impacts on the quality and productivity of the production process:
Increased Precision and Reduced Waste: Controlled and precise discharge minimizes material waste.
Time Savings: Fast and efficient performance reduces discharge process time.
Increased Production Efficiency: Reduced time and enhanced precision boost overall production line efficiency.
Preservation of Material Quality: Controlled discharge helps maintain material quality and prevents contamination.
Reduced Production Costs: Increased efficiency and reduced waste significantly lower production costs.
The Nano Machine Barrel Discharge System, with its combination of advanced technologies and user-friendly design, has become one of the best choices for various industries. This device not only enhances the precision and quality of the discharge process but also increases productivity and reduces costs, bringing profitability to producers. If you’re looking for a comprehensive solution to improve the discharge process of high-viscosity materials, the Nano Machine Barrel Discharge System is the ideal choice.
With its advanced design, precise performance, and smart automation system, the Nano Machine Barrel Discharge System has revolutionized the high-viscosity material discharge industry. This device not only improves the quality and accuracy of the discharge process but also ensures profitability for producers by increasing productivity and reducing costs. If you’re seeking a comprehensive solution to enhance the material discharge process, the Nano Machine Barrel Discharge System is the best choice.
Nanos Machine Kian Rastan Company, with 35 years of experience and technical expertise in the design and manufacturing of food industry machinery, is a member of the official Food Machinery Manufacturers Association of Iran. This company is now recognized as a leading reference in the production of mushroom processing machinery, production lines for various canned products, and packaging of cans and bottles in Iran and neighboring countries. We help food producers to create higher-quality and more mechanized products, while increasing the efficiency of their production lines.
