Autoclave can loader: precise, impact-free stacking before sterilisation
Automatic collection from the line and layer-by-layer stacking in the basket
In canning lines, cans and jars have to be stacked in autoclave baskets after filling and seaming, before sterilisation. When this is done by hand, the stacking is irregular, part of the basket capacity is left empty and knocks during handling damage the can bodies and seams. The Nano Machine can loader for autoclave baskets carries out this stage automatically, quickly and precisely.
The machine collects filled products directly from the production line, groups them and stacks them layer by layer in the autoclave basket or on a pallet. Precise stacking means the full capacity of the autoclave is used and more product is processed in each sterilisation cycle, so production efficiency rises dramatically. With minor changes, the machine can be used for different containers, from metal cans to glass jars.
How does an autoclave can loader work?
The can loader sits between the seamer and the autoclave and is the link between the filling line and the sterilisation stage. To learn more about the canning process, see the Canning article on Wikipedia.
Product infeed from the line
After seaming, the filled cans or jars are guided onto the loader's infeed conveyor.
Grouping and row forming
The machine groups the products into orderly rows and forms a complete layer.
Impact-free transfer
The finished layer is moved to the autoclave basket with a controlled, impact-free movement.
Layer-by-layer stacking
The layers are placed precisely in the autoclave basket or on a pallet until the basket is completely full.
Basket delivered to the autoclave
The full basket goes to the autoclave for sterilisation and the next empty basket takes its place.
Autoclave can loader price
The price of a can loader for autoclave baskets depends on the capacity you need, the size of the autoclave basket, the type and size of container and any customisation. Nano Machine sells this machine directly, with no intermediaries, and before you buy, our engineers review your basket dimensions, container type and line capacity. For unloading the basket after sterilisation, see the can unloader for autoclave baskets and the other can and glass palletizers.
Direct from the manufacturer
Factory price, with no intermediaries.
One-year warranty
Full machine warranty for one year.
Ten years of after-sales service
Spare parts and service for up to ten years.
Installation and commissioning
Technicians sent to sites in Iran and abroad (Turkey and the Persian Gulf region).
Autoclave can loader technical specifications
The Nano Machine can loader for autoclave baskets is built with a power rating of 6.5 kW, dimensions of 550 × 170 × 220 cm and a weight of about 1200 kg; its nominal capacity is given in the specifications table. The technical specifications can be customised to suit the autoclave basket size, the type and size of container and the capacity of your production line.
Using the full capacity of the autoclave: higher efficiency in every cycle
The cost of each sterilisation cycle (energy, steam, water and time) is roughly fixed, so the more fully and neatly the baskets are stacked, the lower the sterilisation cost per can. Manual stacking usually leaves gaps in the basket, whereas the autoclave can loader fills the basket completely with precise layer-by-layer stacking.
Orderly stacking also improves the even circulation of water or steam in the autoclave, which helps ensure a uniform thermal process for every can in a basket.
Preventing impact and reducing labour
The can loader moves products without impact and prevents dented cans, broken jars and damaged seams before sterilisation; if such damage occurs, it may not be noticed until after sterilisation or even in the warehouse. At the same time, eliminating manual stacking reduces the labour needed in this area and raises factory productivity.
- Fast, automatic collection of cans and jars from the production line
- Precise, layer-by-layer stacking in the autoclave basket or on a pallet
- Full use of autoclave capacity in every cycle
- Prevents impact on products
- Compatible with different containers with minor changes
- Less labour and higher productivity
For an up-to-date price for the autoclave can loader, technical advice and a design matched to your basket size and line capacity, contact the Nano Machine team.
Applications of the autoclave can loader
The Nano Machine can loader for autoclave baskets is used on any line where products are sterilised in sealed containers, including:
Canning industry
Loading cans of canned fish, legumes, mushrooms and ready meals into autoclave baskets.
Glass-packed products
Safe stacking of glass jars such as fruit compote, tomato paste and sauces in the basket before thermal processing.
Beverage industry
Loading beverage cans and bottles into sterilisation or pasteurisation baskets.
Pallet stacking
Using the machine to stack filled products neatly on pallets in lines that do not need an autoclave.
Operation and maintenance tips
For best performance, the machine settings for each container type and size are saved and recalled when changing products. Daily cleaning of the conveyors and regular inspection of moving parts keep stacking accurate over the long term. During commissioning, the Nano Machine after-sales team provides operator training and a maintenance schedule, and spare parts are available for up to ten years. The route for empty and full baskets between the loader and the autoclave is also planned with Nano Machine engineers before installation, so the workflow runs without delays.
Why choose the Nano Machine can loader?
Nano Machine builds a complete range of sterilisation and end-of-line canning equipment, from the loader and the vertical door autoclave to unloaders, depalletizers and palletizers. The can loader for autoclave baskets is designed to work fully in step with this equipment, and its design draws on experience from projects in Iran and exports to Turkey and the Persian Gulf countries.
Summary for production managers
With automatic collection of products from the line, precise and impact-free stacking, full use of autoclave capacity and reduced labour, the Nano Machine can loader for autoclave baskets lowers the sterilisation cost per can and raises the efficiency of the whole canning line.
To buy an autoclave can loader, share your basket dimensions, container type and line capacity with the Nano Machine team to receive a technical proposal and a factory-direct price.
