This device is designed for the automatic and fast collection of filled products from production lines, including cans and glass containers, as well as their organized classification and final arrangement in autoclave baskets or on pallets. It can be easily adjusted for various container types with minimal modifications. By using this device in production lines, any impact on the products is avoided, and thanks to its precise arrangement, the full capacity of the autoclave is utilized, significantly increasing production efficiency. Additionally, by reducing the need for human labor, this device greatly contributes to enhancing productivity in manufacturing plants.
The Nano Machine Can Basket Discharge and Palletizer device, with its engineered design and advanced technologies, performs the can discharge and palletizing process with high precision and control. This device utilizes a hydraulic system and magnetic arms that work in sync. Once the autoclave basket is placed by the operator, the first magnetic arm removes the cans from the basket and places them on the traffic conveyor. Then, the second magnetic arm arranges the cans neatly on the pallet.
One of the key features of this device is its fully automatic operation, which minimizes the need for human labor. This design not only reduces production costs but also enhances the accuracy and speed of the process.
Another outstanding feature of the device is its inlet trash separator drum, which separates suspended particles in the water and directs them through a floating system in a side pipe towards the screw conveyor and outlet trash separator. This ensures that the wash water is always clean and free of suspended particles.
Additionally, the double-walled tank of the device is designed to allow sedimentation of mud from the washing process. At the end of the operation, users can easily access the lower wall through two hinged doors for cleaning. This feature makes the maintenance and cleaning process of the device very quick and simple.
After placing the trolleys in the device, the compact vertical door automatically closes. This door is designed to occupy minimal space while allowing easy access to the device. Once the door closes, the smart steam valves are activated, and steam enters the blancher. This process ensures that the fish are cooked evenly and to a high standard.
Furthermore, the device’s output vibrator is responsible for separating small mushroom slices and guiding the output product.
The Can Basket Discharge and Palletizer device offers the following key benefits:
Fully Automatic Discharge and Palletizing: Utilizing magnetic arms and a hydraulic system, the process is fully automated.
Reduced Need for Human Labor: The automatic functionality minimizes the reliance on manual labor, optimizing efficiency.
High Speed and Precision: Fast and precise performance reduces production time and enhances overall process efficiency.
Organized Can Arrangement: The magnetic arms place the cans neatly and precisely onto the pallet, ensuring an orderly process.
Increased Productivity: Shorter process times and increased precision result in higher production efficiency.
Ease of Use and Maintenance: The user-friendly design ensures ease of operation and simplifies maintenance, making the device convenient to manage.
This combination of automation, speed, and precision leads to optimized production processes, lower labor costs, and improved quality.
مشخصات فنی واحد / Unit Technical characteristics
ظرفیت تولید 300 kg/hr Production capacity
توان مصرفی 6/5 kw Motor power
طول 550 cm Length
عرض 170 cm width
ارتفاع 220 cm height
وزن دستگاه 1200 kg weight
The operation of this device follows these steps:
Placement of the Autoclave Basket: The operator places the autoclave basket in the designated area.
Discharge of Cans: The first magnetic arm removes the cans from the basket and places them onto the conveyor belt.
Can Arrangement on the Pallet: The second magnetic arm arranges the cans systematically and neatly on the pallet.
Ready Pallet Exit: The organized pallets exit the device and are ready for the next stages of the process.
This step-by-step automated process ensures precision, efficiency, and minimal human intervention, improving both speed and accuracy.
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This device has various applications across different industries, including:
Canning Industry: For discharging and arranging canned goods after the autoclaving process.
Food Industry: For packaging food products in cans and organizing them onto pallets.
Beverage Industry: For arranging beverage bottles onto pallets.
Chemical Industry: For packaging and arranging chemical products in resistant containers.
These applications help optimize processes, reduce manual labor, and improve overall efficiency in production lines.
Using the Nano Machine Can Discharge and Palletizer Device has numerous positive impacts on production quality and efficiency:
Reduction in Process Time: The fast, automated performance reduces the time for discharging and arranging cans.
Increased Precision and Orderliness: The organized and precise placement of cans onto pallets enhances the final product quality.
Cost Reduction: By reducing the need for manual labor and increasing speed, production costs are significantly lowered.
Increased Production Efficiency: Reduced time and increased accuracy improve overall production line efficiency.
Improved Workplace Safety: Minimizing human intervention increases workplace safety, reducing the potential for accidents and injuries.
These advantages make the device a valuable addition to any production line, boosting productivity while maintaining quality and safety.
The Nano Machine Can Discharge and Palletizer Device, with its combination of advanced technologies and user-friendly design, has become one of the best options for the canned food production and packaging industries. This device not only increases the precision and speed of the can discharge and arrangement process, but it also reduces costs and boosts productivity, leading to increased profitability for manufacturers. If you’re looking for a comprehensive solution to improve the discharge and arrangement process, the Nano Machine Can Discharge and Palletizer Device is the ideal choice.
With its advanced design, precise performance, and full automation capabilities, the Nano Machine Can Discharge and Palletizer Device has revolutionized the can discharge and arrangement industry. This device enhances production quality and precision, while also reducing costs and increasing productivity, ensuring profitability for manufacturers. If you seek an all-in-one solution for optimizing the discharge and arrangement of cans, the Nano Machine Can Discharge and Palletizer Device is the best choice.
Nanos Machine Kian Rastan Company, with 35 years of experience and technical expertise in the design and manufacturing of food industry machinery, is a member of the official Food Machinery Manufacturers Association of Iran. This company is now recognized as a leading reference in the production of mushroom processing machinery, production lines for various canned products, and packaging of cans and bottles in Iran and neighboring countries. We help food producers to create higher-quality and more mechanized products, while increasing the efficiency of their production lines.
