In the food processing industry, particularly in the mushroom sector, the blanching process (rapid cooking and cooling) is a crucial step that directly affects the final product’s quality, shelf life, and appearance. Nano Machine has taken a significant step in improving the mushroom blanching process with their innovative product, the Mushroom Blancher. This device utilizes a spiral and immersion technique to uniformly blanch the mushrooms, and through advanced temperature and speed control features, it allows operators to precisely adjust the cooking process. These features not only enhance production quality but also minimize mushroom weight loss and significantly improve productivity.
Additionally, the device’s output vibrator plays a vital role in separating sliced mushroom pieces and guiding the output product effectively.
The Nano Machine Mushroom Blancher utilizes a unique spiral and immersion technique to carry out the blanching process in a completely uniform and controlled manner. In this system, mushrooms are placed into an immersion chamber and continuously pass through hot water with a spiral motion. This distinctive design ensures that all mushrooms are cooked uniformly and without defects, preventing the formation of cold or hot spots during the cooking process.
One of the standout features of this device is its advanced control panel, which allows the operator to precisely adjust the temperature and cooking speed. This capability ensures the optimal blanching of mushrooms in various sizes, meeting the diverse needs of producers.
The input vibrator not only reduces waste but also prevents an excess of materials from entering the device. This prevents overloading the machine and increases its lifespan. Furthermore, the precise adjustment of input volume ensures optimal operation of the device while consuming less energy, which ultimately leads to a reduction in operational costs.
Uniform and Even Cooking: The use of spiral and immersion techniques ensures that mushrooms are cooked uniformly and flawlessly.
Adjustable Temperature and Speed: The operator can precisely adjust the cooking temperature and speed, providing high flexibility in the production process.
Reduced Mushroom Weight Loss: The advanced design and precise cooking control minimize mushroom weight loss during the blanching process.
Increased Efficiency: The continuous and efficient operation of the device enhances production speed and significantly improves overall productivity.
Compatibility with Various Mushroom Types: This device is capable of optimally blanching mushrooms in various sizes, accommodating diverse production needs.
Preservation of Mushroom Quality and Appearance: Uniform and controlled cooking preserves the quality and appearance of the mushrooms, preventing color change or over-softening.
The input vibrator not only helps reduce waste but also prevents excess material from entering the machine. This prevents overloading, which increases the device’s lifespan. Additionally, the precise adjustment of input volume ensures the device operates optimally while consuming less energy, leading to a significant reduction in operational costs.
مشخصات فنی واحد / Unit Technical characteristics
ظرفیت تولید 1200kg/hr Production capacity
توان مصرفی 4 kw Motor power
طول 5600 mm Length
عرض 1250 mm width
ارتفاع 2700 mm height
وزن دستگاه 2100kg weight
The blanching process in this device is carried out as follows:
Mushroom Entry: Mushrooms continuously enter the immersion chamber of the device.
Spiral Movement in Hot Water: The mushrooms are immersed in hot water, moving in a spiral motion, and are cooked uniformly.
Temperature and Speed Control: The operator can adjust the temperature and cooking speed through the control panel to ensure optimal blanching.
Blanched Mushrooms Exit: After completing the cooking process, the mushrooms continuously exit the device, ready for the next stages of processing.
This device has applications in various industries, including:
Food Industry: For blanching mushrooms and using them in the production of ready meals, salads, canned foods, and frozen products.
Restaurants and Industrial Kitchens: For preparing high-quality blanched mushrooms in a short time.
Processing Industries: For processing mushrooms and producing by-products such as mushroom powder, food extracts, and raw materials for industrial use.
The entry vibrate not only reduces waste but also prevents excessive materials from entering the machine. This helps prevent device overload and increases its lifespan. Additionally, precise adjustment of the input volume ensures optimal operation and lower energy consumption, ultimately reducing operational costs.
Using the Nano Machine Mushroom Blancher has numerous positive impacts on the quality and productivity of the production process:
Preservation of Appearance and Flavor: The uniform and controlled cooking process maintains the color and texture of the mushrooms, preventing undesirable changes in their flavor.
Reduction of Waste: Minimizing weight loss and preserving the quality of the mushrooms significantly reduces waste.
Time and Energy Efficiency: The continuous and efficient operation of the device reduces production time and optimizes energy consumption.
Extended Shelf Life: Proper and timely blanching enhances the shelf life of the mushrooms and prevents premature spoilage.
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The Nano Machine Mushroom Blancher, with its intelligent design, advanced technology, and precise control capabilities, has revolutionized the mushroom blanching industry. This machine not only preserves the quality and appearance of the mushrooms but also increases productivity and profitability by minimizing weight loss. If you are looking for a device that can completely transform the mushroom blanching process, the Nano Machine Mushroom Blancher is the ideal choice.
By using this device, you can enhance the quality of your final product, reduce production costs, and increase customer satisfaction. This machine is not just a tool but a comprehensive solution for mushroom processing industries, helping you achieve your goals efficiently.
Nanos Machine Kian Rastan Company, with 35 years of experience and technical expertise in the design and manufacturing of food industry machinery, is a member of the official Food Machinery Manufacturers Association of Iran. This company is now recognized as a leading reference in the production of mushroom processing machinery, production lines for various canned products, and packaging of cans and bottles in Iran and neighboring countries. We help food producers to create higher-quality and more mechanized products, while increasing the efficiency of their production lines.
