In the mushroom processing industry, one of the critical stages is the removal of soil, manure, and other contaminants attached to the mushrooms before they enter subsequent processes like washing and blanching. NANO MACHIN’s advanced product, the Vibration and Soil Removal System, takes a significant step in improving this process. This device, which is positioned at the beginning of the mushroom blanching line, effectively removes soil, manure, and straw attached to the mushrooms using vibration motors and spray nozzles. This process ensures that mushrooms enter the washing machine with minimal contamination, significantly enhancing the final product’s quality.
Additionally, the device’s output vibration system plays a crucial role in separating small mushroom slices and guiding the output product.
The Vibration and Soil Removal System from NANO MACHIN utilizes vibration motors and spray nozzles to effectively remove contaminants from the mushrooms. The operator places the mushrooms in the device’s input vibration section, where the vibration motors generate oscillations that detach soil and manure stuck to the mushroom’s surface. Simultaneously, the spray nozzles wash away any remaining impurities, preparing the mushrooms for the next stage of processing.
This system is designed to clean the mushrooms with minimal physical damage while ensuring maximum precision. The coordinated operation of the vibration and spray system ensures that no visible contaminants remain on the mushrooms.
Additionally, the output vibration system plays a crucial role in separating small mushroom slices and directing the final product.
Effective Contaminant Removal: The use of vibration motors and spray nozzles ensures complete removal of soil, manure, and straw from the mushrooms.
Reduction in Visible Contaminants: Mushrooms enter the washing machine with minimal contamination, ensuring a cleaner product.
Preservation of Mushroom Quality: The system’s precise design and gentle operation prevent physical damage to the mushrooms, maintaining their quality.
Increased Efficiency: The fast and efficient operation of the system reduces production time and significantly boosts productivity.
Compatibility with Production Line: This system easily integrates at the beginning of the mushroom blanching line and works in harmony with other equipment.
Reduced Washing Costs: By performing initial contaminant removal, the system places less strain on the washing machine, reducing associated costs.
مشخصات فنی واحد / Unit Technical characteristics
ظرفیت تولید 1200 kg /permin Production capacity
توان مصرفی 2 kw Motor power
طول 3550 mm Length
عرض 800 mm width
ارتفاع 1500 mm height
وزن دستگاه 400 kg weight
The process of this system works as follows:
Mushrooms Enter the Vibrating Feeder: The operator pours the mushrooms into the input vibration system of the device.
Activation of Vibration Motors: The vibration motors create vibrations that separate the soil, manure, and debris attached to the mushrooms.
Water Spraying by Nozzles: The spray nozzles wash off any remaining contaminants by spraying water, thoroughly cleaning the mushrooms.
Exit of Clean Mushrooms: The cleaned mushrooms exit the device and are ready to be transferred to the washing machine for the next stage.
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This system has various applications in different industries, including:
Food Industry: For separating contaminants from mushrooms before washing and blanching processes.
Restaurants and Industrial Kitchens: For cleaning mushrooms before cooking and processing.
Mushroom Farms: For preparing mushrooms after harvesting and before sending them to the market.
Processing Industries: For cleaning mushrooms before processing them into by-products like mushroom powder or food extracts.
The use of the Nano Machine vibration and soil removal system has numerous positive impacts on production quality and efficiency:
Maintaining Product Hygiene and Health: Effective removal of contaminants ensures the hygiene and safety of the mushrooms.
Reducing Waste: The initial cleaning of mushrooms prevents premature spoilage and reduces waste.
Saving Time and Energy: The device’s quick and efficient operation reduces production time and optimizes energy consumption.
Increasing Shelf Life: Proper cleaning of mushrooms increases their shelf life and maintains their quality over time.
Lowering Washing Costs: By removing contaminants beforehand, less pressure is put on the washing machine, reducing related costs.
The Nano Machine vibration and soil removal system, with its combination of intelligent design, advanced technologies, and user-friendly features, has brought about a transformation in the mushroom processing industry. This system not only ensures the quality and hygiene of the mushrooms but also increases productivity and reduces production costs, bringing profitability to producers. If you are looking for a solution that can completely revolutionize the process of removing contaminants from mushrooms, the Nano Machine vibration and soil removal system is the ideal choice.
By using this system, you can improve the quality of your final product, ensure the health of consumers, and increase customer satisfaction. This system is not just a tool but a comprehensive solution for the mushroom processing industry that can help you achieve your goals.
With this device, you can enhance the quality of your final product while minimizing production costs. It is not just a tool, but a comprehensive solution for mushroom processing industries that can assist you in reaching your objectives.
Nanos Machine Kian Rastan Company, with 35 years of experience and technical expertise in the design and manufacturing of food industry machinery, is a member of the official Food Machinery Manufacturers Association of Iran. This company is now recognized as a leading reference in the production of mushroom processing machinery, production lines for various canned products, and packaging of cans and bottles in Iran and neighboring countries. We help food producers to create higher-quality and more mechanized products, while increasing the efficiency of their production lines.
